Enersys Thermal Technologies is among the prominent Waste Heat Recovery System Manufacturers in UAE providing effective and tailored thermal solutions. As renowned Waste Heat Recovery Systems Suppliers and Exporters in UAE, we possess years of experience in developing systems according to IS, IBR, ASME, and international standards.
We are trusted Waste Heat Recovery System Suppliers in UAE, catering to cement, power, textile, and petrochemical industries. Our solutions minimize fuel expenses, increase energy efficiency, and foster sustainability throughout operations.
Our leading Waste Heat Recovery System Exporters in UAE, our systems are designed for longevity, global conformity, and enduring performance. We are your trusted partner for innovative waste heat recovery solutions.
Waste Heat Recovery System: Process Flow
As the top Waste Heat Recovery System Manufacturers in UAE, we provide different types according to material, design and industries:
- Heat Source & Capture: The first step in identifying and analyzing the industrial exhausts is through identification and analysis of the temperature and flow rate of the industrial exhausts such as, furnace flue gases, turbine exhaust or kiln emissions. The hot gases are directed to a heat exchanger (e.g. economiser, recuperate or HRSG) where their heat content is picked up by another fluid e.g. water, oil or thermal gas.
- Heat Transfer & Working Fluid Circulation: The heat released is kicked by a closed-loop process, recirculating the working fluid (ex. water/steam, glycol or thermal oil) through the recovery system. The heat is transferred through this fluid to the next structures such as steam drums, turbines or heat pump systems.
- Energy Recovery & Utilization: Depending on design, the recovered heat is used to:
- Preheat boiler feed water via economizers,
- Generate steam in HRSGs for turbines (combined-cycle applications),
- Drive Organic-Rankine or Kalina cycles to produce electricity,
- Provide process or space heating, or
- Run absorption cooling systems
- Exhaust & Heat byproduct management: Once the heat has been transmitted, the exhausted gases are exhaustively released without any danger. By-pass valves are frequently incorporated into the system to enable uninterrupted process in case of repair or off-design situations. Others also use condensation stages or scrubbers in order to recover latent heat on cooled flue gases.
- Control & Optimization: The flow, temperature, and pressure are always automatically adjusted to give the best thermal recovery without altering the main process of the production industry. There are variable-speed pumps, bypass circuits, and constant live monitoring that will guarantee safety of the system and efficiency in system operation
Specifications Table
Parameter |
Details |
Material |
Mild Steel, Stainless Steel, Aluminum, etc. |
Operation |
Automatic, Semi-Automatic, Manual |
Heat Source |
Exhaust gases, process fluids, condensates, etc. |
Capacity |
Varies according to the application (small-scale to industrial) |
Efficiency |
Up to 90% or more |
Customization |
To cater to particular process needs |
Compliance |
Manufactured and designed according to IS, IBR, ASME, API, TEMA, DIN, BS standards |
Features of Waste Heat Recovery System
Recognized Waste Heat Recovery System Exporters in UAE, we deliver systems that reduce energy consumption, cut operational costs, and support environmental compliance.
- Versatile Heat Recovery Capabilities: Our systems are used to recover low, medium, and high temperature waste heat thus they can be used in many industrial processes i.e. furnaces, kilns, boilers and exhausts.
- Conversion into Useful Energy: The conversion of the waste heat to process steam, hot water or electricity is an efficient process by the use of sophisticated components such as heat recovery boilers and exchangers. This enables the industries to use the energy which otherwise would have been lost.
- Significant Energy Savings: The recovery of thermal energy allows our systems to save up to half or even 20 percent of the fuel consumption leading to considerable energy bills savings, which provides our systems with a high ROI in the long run.
- Lower Emissions and Carbon Footprint: Our recovery units result in a longer life span of the equipment, less breakdowns and less maintenance due to the ability to optimize heat flow and reduce the working load on main systems.
- Enhanced Equipment Life and Reliability: Optimizing heat flow and lowering operational load on main systems, our recovery units lead to longer equipment life, reduced breakdowns, and lower maintenance.
- Compliance with Environmental Standards: Our systems assist the industries to comply with the stringent environmental laws and energy intensity requirements, facilitate their local needs as well as the global green certification requirements.
Applications of Waste Heat Recovery System:
As trusted Waste Heat Recovery System Suppliers in UAE, we offer solutions that suit various kinds of industries such as power industry, chemical industry, cement and metal processing industry.
- Chemical and Petrochemical: Recycles process heat to enhance energy efficiency in chemical reactions and distillation.
- Power Generator: Turns exhaust heat into extra power output, increasing plant efficiency.
- Cement and Glass Production: Applies kiln and furnace heat to auxiliary processes, saving fuel costs.
- Metal Working: Recovers furnace heat to preheat materials or produce steam. Food and Beverage: Recycles thermal energy for sterilization, drying, and boiling operations.
- Pharmaceuticals: Increases cleanroom and process efficiency by recovering process and HVAC heat.
Why Choose Us?
Enersys Thermal Technologies is a prominent Waste Heat Recovery System Manufacturers in UAE, providing reliable and efficient thermal solutions. With years of experience, we assist industries in conserving energy and achieving efficiency.
We are reputable Waste Heat Recovery System Suppliers in UAE, providing tailored systems designed to international quality standards. Our solutions are engineered to provide long-term performance and sustainability in various sectors.
Known as Waste Heat Recovery System Exporters in UAE, we export high-tech, long-lasting systems to global customers. We emphasize innovation, quality, and customer satisfaction in all projects.